Bruin Underwater Robotics (BUR) is a club dedicated to designing, manufacturing, and competing in underwater robotics competitions across the US. In 2022, we will be competing at the 20th annual MATE ROV Competition. The MATE ROV network began in 2001 and consists of 41 regional events that take place across the US and around the globe.
My first project upon joining BUR was refining and analyzing the onboard electronics housing, aka the "Ebay". This was a PVC tube that would be sealed at both ends to ensure all of the onboard electronics would be water tight and safe on board our bot. The design would utilize machined PVC fittings the would cap onto the ends of the PVC tube. These fittings would have a flanged end with holes for 8 screws, as well as a grove for an O-ring.
My responsibilities for this component was to run Finite Element Analysis (FEA) on both the lid of the Ebay and the brackets holding it to the rest of the chassis in order to pick materials which would be able to hold up to their given task.
For the Ebay lid, I ran a simulation, mounting the lid at each of the through holes, and using a Pressure of 5.33 and 10 psi to test how much the lid will deform from the surrounding water pressure. If the lid deforms too much, this may cause a small leak to form within the Ebay. From my calculations, at the depth of an average swimming pool, about 20 ft, the pressure should not exceed about 5.33 psi. However, to be certain the lid won't deform too much, I also ran a simulation at 10 psi to ensure a factor of safety of around 2. From my tests, it was the clear that either a solid 3D printed plate, or PVC 0.25" PVC material would be stiff enough to not deform and cause leakage within the Ebay.
My second project for BUR was designing ideas for installing cameras onboard our bot. While we had done research into purchasing commercially available underwater cameras, the cost and size of these products made them unusable for us. This meant we would have to design a custom solution.
To start I met with members of the Manipulator and Mission Control sub-team to figure out what requirements they had for the camera in terms of image quality and size. I then took this information and researched some possible cameras that could be used in conjunction with a Raspberry Pi Zero to transmit the camera feed to our control station above the water.
My first design (top image) utilized a 1.5" diameter, PVC pipe with a threaded end that would allow us to have access to the camera. In addition I designed a 3D printed sled that would slid into the PVC tube and hold the camera and Raspberry Pi in the correct orientation. However, this design was not utilized due to concerns over getting a good enough seal with the PVC.
My final design (bottom image) involved using a commercially available flashlight housing and a similar 3D printed sled to hold the components in the correct orientation. After removing all the components from the flashlight, the housing would allow us to have a watertight seal able to with stand depths over 100ft.